Monday, 02 October 2023

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Facilities


Production Block

  • Two production blocks
  • One class 100000 clean room facility
  • High pressure reaction block: range from 5.0 kgf/cm² to 35 kgf/cm²
  • One Kilo lab with class 100000 clean room facility
  • Total number of reactors 33 No’s
  • SSR from 75 Lit to 1000 Lit capacity
  • GLR from 63 to 1600 Lit capacity
  • Micronizer – 5 kg/hrs. (range from 1.0 kg to 5 kg / hrs. based on the PSD requirements)
  • ANFD – capacity 2.0 KL / Agitated Nutsche filter and drier for the closed isolation and drying of product
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Capability

  • No. of pressure reactor is 5 No’s/ range from1.0 Lit to 1500 Lit (1.0 Lit, 10.0 Lit , 100 Lit, 600 Lit , 1500 Lit)
  • Full equipped R&D for development & Scale up of new products and process improvements
  • Route scouting and process finalization
  • Handling of all type of different organic reaction in grams scale to kg scale to commercial scale for product development
  • Good team to handle the process validation and cleaning validation


Utilities – Process Services

  • Boiler: 2 no’s – 200 kg /hrs. and 600 kg/hrs.
  • Thermic fluid heating system: 100000 Kcal /hrs.
  • Chilled Brine : 3 no’s / 20 TR , 17 TR and 10 TR - Range of services from -10 °C
  • Cooling Tower : 4.0 no’s / 60 TR X 3 and 30 TR X 1
  • Dedicated chilled water circulation for secondary condensers which helps to improve the process and operation controls
  • Vacuum pump : Water ring vacuum – 6.0 no’s - capacity 75 m³/hrs. To 160 m³/hrs. Oil ring vacuum pump-8.0 no’s - capacity 90 m³/hrs. To 300 m³/hrs.
  • Scrubber : 5.0 no’s – range of 800 cfm To 2875 cfm
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Utilities – Operation Services

  • Transformer – 315 KVA
  • Power generator DG – 2.0 no’s (100 KVA and 160 KVA)
  • Air compressor – 2.0 no’s – 14.5 cfm @6.0 kgf/cm2 and 90 cfm @10 kgf/cm2
  • RO water plant – 2.0 KL/hrs
  • Purified water – 1.0 KL/hrs (Ion-Exchange system )
  • Effluent treatment plant – 20 KLD


QUALITY

  • 5 HPLCs
  • 4 GCs (1 with Head Space analyzer)
  • FTIR
  • UV Spectrophotometer
  • Access to high-res NMR, mass spec
  • Auto titrator and potenciometric
  • Polarimeter
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